ORSAV Increased Production Efficiency by 45% with IoTRI MES
ORSAV, a leading Turkish defense industry manufacturer with 27 years of sectoral experience, brought its production floor of more than 200 machines under end-to-end visibility with IoTRI MES. The result: a measurable 45% increase in production efficiency and audit-ready traceability.
The Challenge
Defense manufacturing carries a responsibility beyond ordinary production: every part must be fully documented — which machine produced it, in which shift, and under what conditions. Full traceability, strict quality standards, and constant audit-readiness were already a natural part of ORSAV's daily operations.
Yet sustaining that level of visibility across a production floor of more than 200 machines with manual tracking was becoming increasingly difficult. Paper forms and scattered spreadsheets reflected shop-floor reality only with delay and in fragments; identifying the root causes of downtime, quality deviations, and capacity losses took time.
The Solution
ORSAV chose IoTRI MES to connect its production floor to a single digital backbone. The system was deployed line by line with a rapid rollout approach; operators transitioned quickly without disrupting existing workflows, and today more than 10 operators run their daily work through IoTRI MES.
Four modules were deployed, working together to combine the traceability and quality discipline the defense industry demands with real-time data from the shop floor:
Production Management
Brought work orders under a single screen, from planning to shipment.
Real-Time Monitoring
Made downtime, runtime, and performance data of 200+ machines visible in real time.
Quality Control
Embedded quality checks into the production flow so deviations are caught immediately.
Maintenance
Digitized maintenance records and plans, making it easier to prevent unplanned downtime.
The Results
“In our 27 years in the defense industry, this is the first time we see production with this level of clarity.”
— ORSAV Production TeamGet similar results for your plant
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